Zebra ZT420 Labels & Ribbons
IndustrialZT400 Series
The Zebra ZT420 is an industrial thermal transfer and direct thermal printer, one of 4 models in the ZT400 Series range. It prints up to 6.6" wide and takes media up to 7". That is a wider head than the 4.09" the rest of the ZT400 Series range carries. Media loads as rolls up to 8" in diameter on cores of 3", and fanfold stacks are supported too. Ribbons run up to 1,476 ft, 6.85" wide, on a 1" core. They must be wound coated side out.
Zebra ZT420 media specifications
- Printing technology
- Thermal transfer + Direct thermal
- Maximum print width
- 6.6"
- Maximum media width
- 7"
- Roll core sizes
- 3"
- Maximum roll diameter
- 8"
- Fanfold media
- Yes
- Ribbon core
- 1"
- Maximum ribbon width
- 6.85"
- Maximum ribbon length
- 1,476 ft (450 m)
- Ribbon ink side
- Coated side out (CSO)
Verified Specifications checked against the manufacturer’s published documentation.
Zebra ZT420 — Frequently Asked Questions
Is the Zebra ZT420 direct thermal or thermal transfer?
The Zebra ZT420 does both. In thermal transfer mode it prints through a ribbon for durable, long-life labels; in direct thermal mode it prints straight onto heat-sensitive stock with no ribbon at all, which is how most shipping labels are produced.
What size ribbon does the Zebra ZT420 use?
The Zebra ZT420 takes thermal transfer ribbons up to 6.85" wide, up to 1,476 ft (450 m) long, on a 1" core, wound coated side out (CSO). Wax suits coated paper labels, wax-resin handles synthetics and heavier handling, and full resin is the choice for chemical, solvent and outdoor exposure.
What label sizes fit the Zebra ZT420?
The Zebra ZT420 accepts media up to 7" wide, with a maximum print width of 6.6". Any narrower label will run as well, so long as the roll core and outside diameter also fit the media bay — width alone is not enough.
What roll core size does the Zebra ZT420 take?
The Zebra ZT420 takes rolls on 3" cores, with a maximum roll diameter of 8". A roll on a larger core will not seat on the spindle, and one over the diameter limit will not let the cover close.
Can the Zebra ZT420 use fanfold labels?
Yes. The Zebra ZT420 accepts fan-folded stacks as well as rolls. A fanfold box holds far more labels than a roll of equivalent footprint, so it is the cheaper way to run high volume — the trade-off is bench space behind the printer.
Does the Zebra ZT420 take 3-inch core rolls?
Yes — 3" cores are the industrial standard and the Zebra ZT420 is built for them, which is what lets it hold the large-diameter rolls that keep reload stops down.
Why won't my label roll fit the Zebra ZT420?
Three things stop a roll loading in this printer: the roll is over 8" in diameter; the core is not 3". Label width is usually the first thing people check and the least likely culprit — core size is the common one.
Where can I buy labels and ribbons for the Zebra ZT420 in Canada?
Vantage Labels stocks blank thermal labels and printer ribbons that fit the Zebra ZT420, shipped from Canadian stock. Everything listed on this page has been checked against the printer's published media specifications — width, core, roll diameter and ribbon format — rather than matched on the printer's name.
Zebra ZT420 setup & diagnostics
The ZT420 is a 6.6" printer that runs both direct thermal and thermal transfer. The essentials are below; the full guide sits on the series page.
- Media sensing: gap / die-cut (transmissive), black mark (reflective) and continuous / no sensing.
- Calibration: Home screen > Wizards > Print > Start Print runs the print wizard, which auto-calibrates and prints a test label.
- Connections: USB 2.0, Wired Ethernet (10/100) and RS-232 serial.
Loading, calibration, indicator lights & print-quality guide for the ZT400 Series →
Labels & ribbons that fit the Zebra ZT420
See all compatible products in the shop →
Labels 27 products
Ribbons 6 products
What won’t fit the Zebra ZT420
We check every product against this printer’s published limits, so it’s worth knowing what we deliberately don’t recommend for it — these are the mistakes that cost a return.
Wrong ribbon configuration (core size / ink side) for this printer.
For example: 4.33″ x 243ft Wax Ribbon (Eltron); 4.02″ x 1181ft Wax-Resin Ribbon (Datamax); 4.17″ x 1969ft Wax-Resin Ribbon (Tec) and 12 more.
Other ZT400 Series models
Different printer? Look it up on the printer index. Unsure about a spec? Contact us — we’ll confirm before you order.
